华友天宇科技(武汉)股份有限公司

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Wire rope core belt bucket elevator

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Wire rope core belt bucket elevator

The main products are buried scraper (general type, metallurgy special type, power plant special type, bulk grain special type, building material special type, wear-resistant, high-temperature and corrosion-resistant special type, large inclination type, etc.) conveyor, bucket elevator (TD , GTD, TB, GTB, NE, NBS, TH, GTH, etc.), belt (TD75, DTⅡ, DTⅡA, DJ, etc.) conveyors, screw (GX, LS, GLS, LSS, etc.) conveyors, chain buckets (DS , SDB, SDBF, etc.) conveyors, apron feeders, gate valves, etc. and their spare parts.
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    The traction component of TDG hoist adopts high-strength steel wire rope core rubber belt, which overcomes the dynamic load generated by the chain and drive, is lighter than the chain, works more smoothly, and can achieve higher productivity at a faster speed. Under the same production conditions , The tape should have high working speed and light weight, which can reduce the line load of the material and the line load of the traction member, thereby reducing the size and weight of the whole machine. At the same time, because the tape has good elasticity and flexibility, it has a damping effect when the hopper is loaded. Due to the use of high-strength steel wire rope core tape, the lifting height and conveying of the hoist can be greatly improved, so the product has a good development prospect.

 

1.Performance characteristics
(​​1). The lifting height is high, and the maximum height of a single machine can reach 100m.
​​(2). Large conveying capacity, up to 950m3/h.
(3). The material temperature can reach an agreement of 180℃.
(4). The hoppers are closely arranged, continuous extraction and continuous discharge.
​​(5). The service life is long, the operation reliability is good, and the trouble-free time can exceed 30,000 hours.
(6). Low power consumption, saving more than 30% of energy consumption compared with general hoists, and low cost of use.
​​(7). It is easy to operate and maintain, with few wearing parts, and the maintenance cost is reduced by more than 80% compared with the general bucket elevator.
​​(8). High structural precision, high strength and beautiful appearance.

 

2. Technical Specifications

Machine size

TDG250

TDG 315

TDG 400

TDG 500

TDG 630

TDG 800

TDG 1000

TDG 1250

hopper

bucket width(mm)

250

315

400

500

630

800

1000

1200

Bucket volume(L)

5

6.5

14.6

18

29

37

58

73

Capacity of the conveyor(m3/h)

65

83

180

210

335

427

767

950

Speed of the bucket(m/s)

1.25

1.25

1.25

1.55

1.53

1.55

1.92

1.92

Vertical elevating height(m)

100

Note: When the lifting height exceeds 80 meters, special design is required


3. Structural composition
     ​​
TDG hoist is composed of running parts, driving device, upper device, middle casing and lower device.
(​​1). Running parts: Specially designed tear-proof high-strength steel wire rope core tape is used, with special tape joints and hopper fixing parts. and unloading.
​​(2). Driving device: The reducer with hard tooth surface of orthogonal axis is directly connected with the main shaft of the elevator, equipped with hydraulic coupling, slow-speed maintenance motor and backstop, the structure of the transmission device is compact and reasonable, and flexible starting is realized.
​​(3). Upper device: The roller is designed with an automatic centering device, and the roller is covered with high-performance rubber, which has long service life and large friction force.
​​(4). Middle case: The case adopts optimized design and dual-channel design to avoid the eddy current interference caused by the relatively high-speed running tape, and is equipped with reinforcing angle steel.
(5). Lower device: The rack and pinion gravity tensioning device is used to adjust the stroke of the tail drum synchronously. The tail drum adopts an automatic centering design, and is equipped with a belt anti-deviation device and a stall sensor.

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